{"id":1607,"date":"2025-05-23T13:50:29","date_gmt":"2025-05-23T11:50:29","guid":{"rendered":"https:\/\/srsc.rs\/de\/?page_id=1607"},"modified":"2026-04-20T11:50:09","modified_gmt":"2026-04-20T09:50:09","slug":"3d-digitalisierung-mit-einer-kmg-anwendungen","status":"publish","type":"page","link":"https:\/\/srsc.rs\/de\/3d-digitalisierung-mit-einer-kmg-anwendungen\/","title":{"rendered":"3D-Digitalisierung mit einer KMG Anwendungen"},"content":{"rendered":"\t\t
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3D-Digitalisierung mit einer KMG\n<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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3D-Scannen mit einer KMG (Koordinatenmessmaschine) ist eine Methode zur Erstellung einer detaillierten digitalen Darstellung eines physischen Objekts durch Erfassung seiner Geometrie. Dieser Prozess kombiniert die Pr\u00e4zision einer KMG mit den M\u00f6glichkeiten des 3D-Scannens, um hochgenaue 3D-Messungen und das Reverse Engineering komplexer Maschinenteile oder Werkzeuge zu erm\u00f6glichen.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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3D-Scan-Anwendungen<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Das 3D-Scannen hat sich als ein wichtiges Werkzeug in jedem Schritt des Produktlebenszyklus-Managements (PLM) erwiesen. Dies gilt insbesondere f\u00fcr die neue Generation von wirklich tragbaren, selbstpositionierenden Scannern.<\/p>

Die F\u00e4higkeit des 3D-Scannens, die L\u00fccke zwischen physischen Objekten in der realen Welt und der digitalen Designumgebung zu \u00fcberbr\u00fccken, ist in einer Vielzahl von Industrien, die PLM nutzen \u2013 Luft- und Raumfahrt, Automobilindustrie, Konsumg\u00fcter, Fertigung und Schwerindustrie \u2013 \u00e4u\u00dferst wertvoll geworden.<\/p>

Diese Industrien profitieren von schnelleren Markteinf\u00fchrungen, verbesserter Qualit\u00e4t, reduzierten Lagerkosten und einem besseren Verst\u00e4ndnis der Produktleistung.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Beispiel eines 3D-gescannten Teils f\u00fcr Reverse Engineering<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Beispiel der MetraSCAN-Anwendung in der Automobilindustrie<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Reverse Engineering<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Reverse Engineering ist ein Prozess, bei dem ein physisches Objekt vermessen und als 3D-Modell rekonstruiert wird, um die Designabsicht wiederherzustellen \u2013 eine perfekte Rekonstruktion des Originaldesigns \u2013 in Form einfacher analytischer Fl\u00e4chen (Ebenen, Zylinder) und Freiformfl\u00e4chen (NURBS), um ein neues CAD-Referenzmodell zu erstellen.<\/p>

Als CAD-Ingenieure und Industriedesigner haben Sie die wichtige Aufgabe, Teile mit oft organischen und komplexen Formen anzupassen und zu warten. Da CAD-Modelle oft nicht verf\u00fcgbar oder schwer zu finden sind, m\u00fcssen Sie die 3D-Modelle rekonstruieren und in das Design integrieren.<\/p>

Die Gr\u00fcnde f\u00fcr Reverse Engineering sind vielf\u00e4ltig: Ersatz besch\u00e4digter Komponenten (f\u00fcr die keine CAD-Modelle existieren), Aktualisierung veralteter Teile, Einpassen neuer Teile in eine bestehende Baugruppe oder Umgebung, Erstellung neuer Fertigungspl\u00e4ne oder einfach Analyse von Wettbewerbsprodukten. 3D-Scanner sind in der Regel die bevorzugte Technologie zur Gewinnung von Ma\u00dfinformationen und deren Darstellung als Punktwolke oder automatisches und sofortiges Mesh.<\/p>

SRSC verwendet den leistungsstarken Creaform MetraSCAN Black EliteTM, der unseren CAD-Ingenieuren erm\u00f6glicht, 3D-Modelle aus vorhandenen physischen Objekten zu erstellen. Dar\u00fcber hinaus bietet die Scan-to-CAD-Software VXelement unseren Kunden die Flexibilit\u00e4t, gescannte Daten zu bereinigen, auszurichten und zu optimieren sowie Ma\u00dfinformationen aus dem Mesh vor der \u00dcbertragung in CAD-Software zu extrahieren.<\/p>

Hohe Detailgenauigkeit:<\/strong> Mit hoher Aufl\u00f6sung f\u00fcr komplexe Details und vollst\u00e4ndiger Farbunterst\u00fctzung ist die Scanqualit\u00e4t makellos f\u00fcr die Modellierung von Freiformfl\u00e4chen und die Darstellung kleinster Merkmale.<\/p>

Vielseitigkeit:<\/strong> Mit fortschrittlichen Laser- und optischen Technologien und unbegrenzten Scanvolumina k\u00f6nnen 3D-Scanner jedes Teil messen, unabh\u00e4ngig von Gr\u00f6\u00dfe, Form, Material, Oberfl\u00e4chenfinish und Komplexit\u00e4t.<\/p>

Einfachheit:<\/strong> Mit einem Plug-and-Play-Ger\u00e4t und benutzerfreundlicher Oberfl\u00e4che war das Scannen von Objekten ohne Vorbereitung noch nie einfacher, unabh\u00e4ngig von der Erfahrung des Benutzers.<\/p>

Geschwindigkeit:<\/strong> Im Gegensatz zu einer Punktwolke ist das erzeugte Mesh bereits verarbeitet und bereit f\u00fcr die nahtlose Integration in bevorzugte Reverse-Engineering-, CAD- oder 3D-Druck-Software.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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3D-Scannen im PLM: Konzept\n\n<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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3D-Scannen wird in der Konzeptphase des PLM f\u00fcr eine Vielzahl von Prozessen verwendet, einschlie\u00dflich der Bestimmung von Anforderungen und Spezifikationen, Konzeptdesign (einschlie\u00dflich Reverse Engineering) und Konzeptprototyping.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Wie kann man Teile f\u00fcr den Automobil-Nachmarkt entwerfen, ohne Zugang zu CAD-Dateien?<\/strong><\/p>

Herausforderung<\/h4>

Unz\u00e4hlige Automarken und Modelle, aber keine CAD-Datei<\/strong><\/p>

Die Konstruktion von Teilen f\u00fcr den Automobil-Nachmarkt ist aufgrund der Vielzahl an Automarken und Modellen eine Herausforderung. Zudem werden jedes Jahr neue Modelle eingef\u00fchrt. Wie kann also ein Teil, wie z.B. ein Innenraumteppich, so gestaltet werden, dass es zu jedem Fahrzeugtyp, Modell und Baujahr auf dem Markt passt? Wie k\u00f6nnen diese Teile effektiv gestaltet werden, wenn CAD-Dateien des Fahrzeuginnenraums kaum zug\u00e4nglich sind? Wie k\u00f6nnen Teile erfolgreich gestaltet werden, wenn Messungen an komplexen Geometrien durchgef\u00fchrt werden m\u00fcssen und traditionelle manuelle Messmethoden zu einschr\u00e4nkend sind und keine pr\u00e4zisen Daten liefern?<\/p>

L\u00f6sung<\/h4>

Einsatz tragbarer 3D-Scan-Technologie zur Erstellung hochdetaillierter CAD-Dateien<\/strong><\/p>

Die L\u00f6sung f\u00fcr die Herstellung ma\u00dfgeschneiderter Teile f\u00fcr jedes Automodell ist ein tragbarer 3D-Scanner. Das 3D-Scan-Tool erfordert nur minimale Einrichtung und kann verwendet werden, um das Fahrzeuginnere schnell und direkt beim H\u00e4ndler zu scannen. Zudem erm\u00f6glicht es dem Entwickler von Nachr\u00fcstteilen, Zubeh\u00f6r f\u00fcr jedes Modell, Baujahr und jede Marke zu entwerfen. Schlie\u00dflich erm\u00f6glicht es dem Unternehmen, seinen Kunden einen vollst\u00e4ndigen Katalog anzubieten und mit neuen Zubeh\u00f6rteilen stets am Puls des Marktes zu sein, sobald ein neues Automodell herauskommt.<\/p>

Nutzen<\/h4>

Schnellere, einfachere und effizientere Produktentwicklung<\/strong><\/p>

Mit einem tragbaren 3D-Scanner wird Scan-to-CAD zum Kinderspiel, was die Produktentwicklung schneller, einfacher und effizienter macht. Es ist schneller, weil die Produktentwicklung gleich beim ersten Mal korrekt durchgef\u00fchrt wird. Es ist einfacher, weil das Plug-and-Play-Tool automatisch STL-Fl\u00e4chen generiert und Mesh-Dateien direkt ausgibt. Schlie\u00dflich ist es effizienter, weil die Produktentwicklungskosten optimiert und g\u00fcnstiger als traditionelle manuelle Methoden sind. Au\u00dferdem ist die Designqualit\u00e4t h\u00f6her, da das Scan-Tool alle Oberfl\u00e4chen mit mehr als einer halben Million Punkten pro Sekunde misst, um bessere Produktspezifikationen und Eigenschaften zu erhalten. Schlie\u00dflich war der Nutzer, der sich f\u00fcr einen tragbaren 3D-Scanner als Designwerkzeug entschieden hat, der erste Anbieter, der ein solches Angebot seinen Kunden machte, was ihm einen Wettbewerbsvorteil auf dem Markt verschafft.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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3D-Scannen im PLM: Design<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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3D-Scannen wird in der Designphase des PLM<\/strong> f\u00fcr CAD<\/strong>, Rapid Prototyping sowie Tests, Simulationen und Analysen (CFD, FEA<\/strong>) eingesetzt.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Rapid Prototyping bei der genauen Umwandlung von Tonmodellen in CAD-Dateien<\/strong><\/p>

Herausforderung<\/h4>

Digitalisierung komplexer physischer Objekte f\u00fcr Prototypen<\/strong><\/p>

Beim Entwurf eines ersten Prototyps ist es sinnvoll, zun\u00e4chst ein physisches Modell zu erstellen, um es anfassen und testen zu k\u00f6nnen. Die physische Realit\u00e4t unterscheidet sich oft von CAD-Modellen. Ein erster Prototyp erm\u00f6glicht es Designern, Stillinien zu modifizieren und ein perfektes Design sicherzustellen. Au\u00dferdem ist es interessant zu sehen, was der Markt bereits bietet, um sicherzustellen, dass das geplante Design besser ist als das der Konkurrenz. Welche Rapid-Prototyping-Phasen m\u00fcssen digital \u00fcberwacht oder archiviert werden? Wie kann man diese Informationen zur\u00fcck in CAD-Software bringen? Wie digitalisiert man komplexe physische Objekte? Wie stellt man den Proof of Concept sicher?<\/p>

L\u00f6sung<\/h4>

Tonmodelle und 3D-Scannen<\/strong><\/p>

Beim Entwurf komplexer Formen ist es oft am einfachsten, Tonmodelle zu verwenden, die sich leicht in 3D-Modelle umwandeln lassen. Designer und Ingenieure haben die Freiheit, mit den Prototypen zu spielen, bis sie die perfekte Form erreichen. 3D-Scannen erm\u00f6glicht eine schnelle Digitalisierung komplexer Formen in hoher Aufl\u00f6sung f\u00fcr eine schnelle und pr\u00e4zise Umwandlung von Tonmodellen in CAD-Dateien.<\/p>

Nutzen<\/h4>

Beschleunigte Markteinf\u00fchrung neuer Produkte<\/strong><\/p>

Die 3D-Scan-Technologie bietet eine vielseitige und benutzerfreundliche L\u00f6sung, die schnelle und pr\u00e4zise Messungen liefert, ohne lange Messzeiten und teure Prototypen zu ben\u00f6tigen. Die Wettbewerbsanalyse erfolgt schnell, das Teil effizient konstruiert und \u00c4nderungen leicht ins CAD-Modell integriert. Dadurch wird viel Zeit gespart, was Designern erm\u00f6glicht, die Markteinf\u00fchrung ihrer neuen Produkte zu beschleunigen.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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3D-Scanning im PLM: Fertigung<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Beschleunigung des iterativen Prozesses bei der Werkzeugkonstruktion durch Zwischenqualit\u00e4tspr\u00fcfungen<\/h4>

Herausforderung<\/h4>

Reduzierung der Anzahl von Iterationen bei der Konstruktion eines Werkzeugs<\/strong><\/p>

Bei der Konstruktion eines Werkzeugs stellt ein iterativer Qualit\u00e4tskontrollprozess sicher, dass das aus der Form, Vorrichtung oder Matrize hergestellte Teil korrekt gebaut wird und die technischen Anforderungen erf\u00fcllt.<\/span> Der Prozess umfasst die Herstellung eines Teils, dessen Vermessung, die Analyse von Abweichungen und die Durchf\u00fchrung von Iterationen am Werkzeug.<\/span> Diese Methode kann langwierig sein, insbesondere wenn die Inspektionen mit einer Koordinatenmessmaschine (CMM) durchgef\u00fchrt werden.<\/span> Wie kann die Anzahl der Iterationen bei der Werkzeugentwicklung reduziert werden?<\/span> Wie kann der Inspektionsprozess beschleunigt werden?<\/span> Wie k\u00f6nnen PPAP und FAI schnell bestanden werden, um die Produktion ohne Verz\u00f6gerung zu starten?<\/span><\/p>

L\u00f6sung<\/h4>

Bessere und schnellere Ergebnisse mit Farbvergleich<\/strong><\/p>

Die Entscheidung f\u00fcr 3D-Scanning anstelle von taktiler Messung hilft, den Inspektionsprozess zu beschleunigen.<\/span> Tats\u00e4chlich bietet die 3D-Scanning-Technologie nicht nur bessere und schnellere Ergebnisse f\u00fcr Produktionsprozessingenieure, sondern auch den Farbvergleich, der einen besseren visuellen \u00dcberblick \u00fcber das Teil bietet.<\/span> Auf diese Weise k\u00f6nnen Ingenieure das Werkzeug schnell anpassen, ein erstes Teil produzieren und somit die Erstmusterpr\u00fcfung bestehen.<\/span><\/p>

Nutzen<\/h4>

CMM jetzt zug\u00e4nglich und Anzahl der Iterationen optimiert<\/strong><\/p>

Qualit\u00e4tskontrollen bei jeder Iteration mit einem alternativen Messwerkzeug reduzieren Engp\u00e4sse bei der CMM.<\/span> Somit ist die CMM f\u00fcr wichtige Inspektionen mit engen Toleranzen verf\u00fcgbar, die ihre hohe Genauigkeit erfordern, wie die Endabnahme oder kritische Merkmale.<\/span> Die Wahl des 3D-Scannings als alternative L\u00f6sung zur taktilen Messung optimiert auch die Anzahl der Iterationen, um das endg\u00fcltige Werkzeug schneller und effizienter zu erhalten.<\/span><\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Entwicklung, Herstellung und Inspektion von hochwertigen Gussteilen in k\u00fcrzerer Zeit<\/h4>

Herausforderung<\/h4>

100\u202f% der Oberfl\u00e4che bei der Herstellung eines Gussteils pr\u00fcfen<\/strong><\/p>

Bei der Herstellung eines Gussteils sind mehrere \u00c4nderungen notwendig, um Elemente des Fertigungsprozesses zu korrigieren und das Teil exakt gem\u00e4\u00df den Spezifikationen herzustellen.
Wie kann sichergestellt werden, dass vor der Bearbeitung gen\u00fcgend Material vorhanden ist?
Wie kann das gesamte Oberfl\u00e4chenprofil \u2013 und nicht nur einzelne Punkte \u2013 \u00fcberpr\u00fcft werden, um sicherzustellen, dass das Teil innerhalb der vorgeschriebenen Toleranzen liegt?
Wie k\u00f6nnen zuverl\u00e4ssige Daten schnell gewonnen werden, um die Entwicklungszeit nicht unn\u00f6tig zu verl\u00e4ngern?<\/p>

L\u00f6sung<\/h4>

Bessere und schnellere Ergebnisse mit Farbvergleich<\/strong><\/p>

Die Herstellung eines Gussteils f\u00fcr die Luft- und Raumfahrtindustrie erfordert nicht nur die Pr\u00fcfung der kritischen Ma\u00dfe und Wandst\u00e4rken, sondern auch eine Gesamtansicht der Oberfl\u00e4chenpl\u00e4ne.
Dar\u00fcber hinaus muss die Messtechnik jedes Mal schnell zuverl\u00e4ssige und qualitativ hochwertige Daten liefern, wenn ein Teil gepr\u00fcft werden muss.
Im Gegensatz zur taktilen Messung bietet das 3D-Scanning eine vollst\u00e4ndige \u00dcbersicht \u00fcber das zu pr\u00fcfende Teil und seine Oberfl\u00e4chenprofile. Es zeigt auch, ob vor der Bearbeitung gen\u00fcgend Material vorhanden ist. Zudem stehen alle Pr\u00fcfdaten schnell und ohne Verz\u00f6gerung zur Verf\u00fcgung.<\/p>

Nutzen<\/strong><\/h4>

Pr\u00e4zise Gussinspektionen und einwandfreie Qualit\u00e4tskontrolle<\/strong><\/p>

Mit 3D-Scanning verk\u00fcrzt sich die Entwicklungszeit eines Gussteils, und die Qualit\u00e4t des hergestellten Teils ist dank der M\u00f6glichkeit zur Ursachenanalyse einwandfrei.
Hochwertige Informationen sind schnell verf\u00fcgbar.
Die Zeit f\u00fcr Einrichtung, Scannen und Berichterstellung wird beschleunigt.
Der gesamte Fertigungsprozess eines Gussteils wird verbessert, um Teile mit engen Toleranzen herzustellen.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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3D-Scanning im PLM: Service<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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3D-Scanning wird in der Servicephase des PLM f\u00fcr Anwendungen wie Dokumentation, Wartung, Instandsetzung und \u00dcberholung (MRO) sowie den Austausch, das Recycling und die Wiederherstellung von Bauteilen eingesetzt.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Austausch von Kollektoren eines Hauptdampfleitungssystems in einem Kraftwerk<\/strong><\/h4>

Herausforderung<\/h4>

Konstruktion ohne CAD-Dateien, nur mit vorhandenen Bauteilen<\/strong><\/p>

Der Austausch von Kollektoren in einem Hauptdampfleitungssystem eines Kraftwerks ist eine Herausforderung. H\u00e4ufig sind keine CAD-Modelle mehr verf\u00fcgbar. Daher m\u00fcssen Ingenieure die Ersatzteile allein anhand der physischen Teile konstruieren.
Zudem befinden sich die Kollektoren oft in sehr engen und schwer zug\u00e4nglichen Bereichen.
Hinzu kommt die Herausforderung der Ausrichtung: Die hergestellten sph\u00e4rischen Kollektoren m\u00fcssen vor Ort beim Kunden innerhalb enger Toleranzen mit den vorgesehenen Schnittstellenpunkten ausgerichtet werden.
Wie k\u00f6nnen diese Dampfleitungssysteme gewartet, Ersatzteile gefertigt und all dies im vorgegebenen Zeit- und Kostenrahmen realisiert werden?<\/p>

L\u00f6sung<\/h4>

3D-Erfassung, 3D-Modell, 2D-Zeichnung<\/strong><\/p>

Die L\u00f6sung besteht darin, die sph\u00e4rischen Kollektoren mit einem 3D-Scanner zu erfassen und daraus 3D-Modelle zu erstellen. Anschlie\u00dfend werden 2D-Fertigungszeichnungen erstellt, mit denen neue Kollektoren hergestellt werden.
Nach der Fertigung wird das Endprodukt erneut gescannt, um ein Netz zu generieren, das mit dem urspr\u00fcnglichen 3D-Modell \u00fcberlagert wird, um die Ma\u00dfgenauigkeit zu \u00fcberpr\u00fcfen und sicherzustellen, dass es den Konstruktionsvorgaben entspricht.<\/p>

Nutzen<\/strong><\/h4>

Perfekte Passform<\/strong><\/p>

Mit einem tragbaren 3D-Scanner k\u00f6nnen Ingenieure vor Ort verschiedene Bauteile scannen, um einen umfassenden \u00dcberblick \u00fcber die bestehende Anlage zu erhalten.
3D-Scanning liefert alle Informationen, die zur Optimierung des Designs und zur Ermittlung der Einbauma\u00dfe erforderlich sind.
So wissen die Ingenieure von Anfang an, dass die Ersatzteile pr\u00e4zise gefertigt werden und mit dem Design \u00fcbereinstimmen.
Beim Wiedereinbau passt das Ersatzteil dadurch perfekt.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

Dienstleistungen 3D-Digitalisierung mit einer KMG 3D-Scannen mit einer KMG (Koordinatenmessmaschine) ist eine Methode zur Erstellung einer detaillierten digitalen Darstellung eines physischen Objekts durch Erfassung seiner Geometrie. Dieser Prozess kombiniert die Pr\u00e4zision einer KMG mit den M\u00f6glichkeiten des 3D-Scannens, um hochgenaue 3D-Messungen und das Reverse Engineering komplexer Maschinenteile oder Werkzeuge zu erm\u00f6glichen. Prozess Technologie Technische Spezifikationen […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"rank_math_lock_modified_date":false,"footnotes":""},"class_list":["post-1607","page","type-page","status-publish","hentry"],"rankMath":{"parentDomain":"srsc.rs","noFollowDomains":[],"noFollowExcludeDomains":[],"noFollowExternalLinks":false,"featuredImageNotice":"Das angezeigte Beitragsbild sollte mindestens 200x200 px gro\u00df sein, damit Facebook und andere Social-Media-Websites es 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