{"id":184,"date":"2024-11-16T11:46:32","date_gmt":"2024-11-16T10:46:32","guid":{"rendered":"https:\/\/srsc.rs\/rs\/?page_id=184"},"modified":"2025-05-30T09:38:03","modified_gmt":"2025-05-30T07:38:03","slug":"edt-obrada-tehnologija","status":"publish","type":"page","link":"https:\/\/srsc.rs\/rs\/edt-obrada-tehnologija\/","title":{"rendered":"EDT Obrada Tehnologija"},"content":{"rendered":"\t\t
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\n\t\t\tUsluge<\/span>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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EDT obrada teksture povr\u0161ine radnih valjaka\n<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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EDT obrada (Electrical Discharge Texturing) predstavlja proces obrade metala promenom njegove teksture, odnosno povr\u0161inske strukture materijala radnog predmeta (radnog valjka sa zavr\u0161nih Valja\u010dkih linija) pomo\u0107u kontrolisanih elektri\u010dnih pra\u017enjenja kojima se stvaraju elektri\u010dni impulsi izme\u0111u elektroda i radnog valjka, \u0161to izaziva formrianje mikronskih krateri i udubljenja na njegovoj povr\u0161ini.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tTehnologija<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tTipovi EDT ma\u0161ina<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Tehnologija<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Generalno u svetu se primenjuju \u010detiri osnovne tehnike tzv. Teksturisanja odnosno promene povr\u0161inske teksture metala ta\u010dnije \u010deli\u010dnih radnih valjaka:<\/p>

1. Teksturisanje metala Peskarenjem (SBT \/ Shot Blasting Texturing)<\/strong>\u00a0\u2013 radni valjak rotira oko svoje ose i postavljen je u zatvorenu komoru pri \u010demu se izla\u017ee bombardovanju \u010deli\u010dnim kuglicama (tzv.sa\u010dmom) pod dejstvom centrifugalnog rotacionog to\u010dka, izazivaju\u0107i tako plasti\u010dnu deformaciju povr\u0161inske strukture radnog dela valjka. Hrapavost se posti\u017ee u dijapazonu od Ra=1,5\u20136,0 mikrona i mo\u017ee se kontrolisati brzinom rotacije centrifugalnog to\u010dka, brzinom rotacije samog valjka, pri \u010demu ipak kvalitet ove metode umnogome zavisi od tvrdo\u0107e valjka.<\/p>

2. Teksturisanje metala EDT obradom (EDT \/ Electro Discharge Texturing)<\/strong>\u00a0\u2013 kod ove metode tzv. Promene Teksture Elektri\u010dnim Pra\u017enjenjem, radni valjak rotira oko svoje ose i postavljen je u rezervoar sa dielektri\u010dnim uljem gde je sa jedne ili obe strane valjka postavljen set elektroda kroz koji se propu\u0161ta elektri\u010dna energija odgovaraju\u0107e snage, biva izlo\u017een dejstvu elektri\u010dnih impulsa u vidu iskri koje erodiraju povr\u0161inu valjka formiraju\u0107i mikronske kratere koje odlikuje oblik i visina pikova odnosno vrhova i udubljenja kratera. U pore\u0111enju sa metodom Peskarenja metala, EDT metoda omogu\u0107ava ve\u010di broj pikova, u\u010destalost ponavljanja procesa i \u0161iroki dijapazon hrapavosti (Ra=0\u201315 mikrona).<\/p>

3. Teksturisanje metala Laserskim snopom (LT \/ Laser Texturing)<\/strong>\u00a0\u2013 snop lasera je fokusom usmeren na radnu povr\u0161inu valjka, pri \u010demu helikoidni rotacioni to\u010dak svojim okretanjem i polo\u017eajem lopatica prekida snop tako da laser deluje u prekidima i tako kontrolisano topi ta\u010dku udara na povr\u0161inu valjka kreiraju\u0107i odgovaraju\u0107e kratere sa pikovima\/vrhovima i udubljenjima. Metal Istopljen pod dejstvom lasera se odvodi pomo\u0107u plazme i pod uticajem inertnog gasa (O2, CO2, Ar). Ova tehnologija omogu\u0107ava kontrolu rasporeda kratera kao i razli\u010dite kombinacije veli\u010dine pikova i oblika udubljenja, \u010dime se dobijaju kontrolisane razli\u010dite kombinacije vrednosti hrapavosti.<\/p>

4. Teksturisanje metala Elektronskim snopom (EBT \/ Electron Beam Texturing)<\/strong>\u00a0\u2013 ova metoda koristi vrlo sna\u017eni snop elektrona koji u vakuum sredini posredstvom odgovaraju\u0107eg so\u010diva deluje na radni valjak koji rotira oko svoje ose i lagano se pomera napred i time kreira mikronske kratere sa metalnim obodom. Postupak se mo\u017ee ponavljati unedogled sa izuzetno visokom precizno\u0161\u0107u, pri \u010demu ova metoda omogu\u0107ava kreiranje deterministi\u010dke teksture kao i pseudo-stohasti\u010dke teksture.<\/p>

5. Teksturisanje metala Elektro-Hemijskim putem (ECD \/ Electro Chemical Deposition)<\/strong>\u00a0\u2013 ova metoda patentirana od strane nema\u010dko-\u0161vajcarske kompanije TOPOCROM\uf0ae zapravo se bazira na klasi\u010dnom procesu elektrohemijskog nano\u0161enja tvrde prevlake hroma odnosno tvrdom hromiranju, s tom razlikom \u0161to se ovde parametri hromiranja kontroli\u0161u pomo\u0107u ra\u010dunara \u010dijim kombinovanjem se dobija zahtevana hrapavost kao i odgovaraju\u0107i broj pikova. Ovom metodom mogu\u0107e je posti\u0107i hrapavost u dijapazonu Ra=0,5 \u2013 12 \u00b5m odnosno broj pikova Pc=100 l\/cm.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Metode kao \u0161to su SBT, EDT i ECD spadaju u grupu \u201estohasti\u010dkih\u201c metoda, odnosno obezbe\u0111uju nepravilan oblik mikronskih kratera na buretu radne valjke, dok metode kao \u0161to su LT i EBT spadaju u grupu \u201edeterministi\u010dkih\u201c metoda kojima se dobija pravilan i pravilan oblik predmetnih mikronskih kratera.<\/p>

Naime, od svih navedenih metoda samo EDT, EBT i LT metode predstavljaju zna\u010dajno unapre\u0111enje sada vec\u0301 zastarele SBT metode, sa stanovi\u0161ta stabilnosti hrapavosti, kvaliteta teksture talasaste, zatim visokog stepena formiranja u presama za duboko izvla\u010denje, tj. kao i izgled boje na hladno valjani \u010deli\u010dni lim koji se obavezno tretira teksturiranim radnim rolnama koje se koriste za izradu \u010deli\u010dne trake za oblikovanje karoserije automobila.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

Usluge EDT obrada teksture povr\u0161ine radnih valjaka EDT obrada (Electrical Discharge Texturing) predstavlja proces obrade metala promenom njegove teksture, odnosno povr\u0161inske strukture materijala radnog predmeta (radnog valjka sa zavr\u0161nih Valja\u010dkih linija) pomo\u0107u kontrolisanih elektri\u010dnih pra\u017enjenja kojima se stvaraju elektri\u010dni impulsi izme\u0111u elektroda i radnog valjka, \u0161to izaziva formrianje mikronskih krateri i udubljenja na njegovoj povr\u0161ini. […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"rank_math_lock_modified_date":false,"footnotes":""},"class_list":["post-184","page","type-page","status-publish","hentry"],"rankMath":{"parentDomain":"srsc.rs","noFollowDomains":[],"noFollowExcludeDomains":[],"noFollowExternalLinks":false,"featuredImageNotice":"The featured image should be at least 200 by 200 pixels to be picked up by Facebook and other social media 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