服务

轧辊毛化

轧辊毛化服务是指通过控制电放电改变金属材料内部结构或工件材料(精加工轧机生产线的工作辊)表面结构的过程,其中在电极和工作辊之间产生电脉冲,从而在其表面形成微米级的凹坑和凹槽。

EDT 机器 E-TEXT 650.21 的技术数据

Mechanical Data approx. dimensions (L x W x H) 8.5m x 3.0m x 3.2m
approx. footprint (L x W) dependent on local conditions and safety fence
approx. weight (excl. dielectric oil) 35 t
Dimensions max. roll length 5500 mm
max. barrel length 2440 mm
max. roll weight 10 t
max. roll diameter 650 mm
min. roll diameter 320 mm
No. of texturing units 21
angle of texturing units from vertical 35°
Head Stock Drive max. speed 70 rpm
max. torque at roll connection 3000 Nm
Travel Head Stock 300 mm
Carriage for eroding units 6500 mm
Eroding Units 410 mm
Roll oscillation stroke 0 mm
Steady Rests 5000 mm
Electrical Data Supply Voltage 500 VAC ±10%, 50 Hz ±2%
Control Voltage 24V DC
Power Consumption max. 75 kW
Power Infeed fuse customer
Compressed Air Air Pressure 4,5 to 7,0 bars
Air Quality dry, free of dust
Dielectric Oil Size of dielectric oil tank (without roll inside) approx. 5100 lit.
recommended dielectric oil Shell Macron EDM110
Environmental Conditions Ambient air temperature during operation 10 to 35°C
Air temperature storage 20°C
rel. humidity during operation 30 to 95%
Electrode head For insert of 45mm / 50mm electrodes 50 – 150 mm
Electrode Cu 45 x 12; hollow  
No. of Electrodes 21 expandable to max. 30
Emissions Noise level < 85 ± 2dB(A)
EMC according to EMC regulations for industrial environments