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EDT obrada teksture površine radnih valjaka

EDT obrada (Electrical Discharge Texturing) predstavlja proces obrade metala promenom njegove teksture, odnosno površinske strukture materijala radnog predmeta (radnog valjka sa završnih Valjačkih linija) pomoću kontrolisanih električnih pražnjenja kojima se stvaraju električni impulsi između elektroda i radnog valjka, što izaziva formrianje mikronskih krateri i udubljenja na njegovoj površini.

Tehnički podaci EDT mašine E-TEXT 650.21

Mechanical Data approx. dimensions (L x W x H) 8.5m x 3.0m x 3.2m
approx. footprint (L x W) dependent on local conditions and safety fence
approx. weight (excl. dielectric oil) 35 t
Dimensions max. roll length 5500 mm
max. barrel length 2440 mm
max. roll weight 10 t
max. roll diameter 650 mm
min. roll diameter 320 mm
No. of texturing units 21
angle of texturing units from vertical 35°
Head Stock Drive max. speed 70 rpm
max. torque at roll connection 3000 Nm
Travel Head Stock 300 mm
Carriage for eroding units 6500 mm
Eroding Units 410 mm
Roll oscillation stroke 0 mm
Steady Rests 5000 mm
Electrical Data Supply Voltage 500 VAC ±10%, 50 Hz ±2%
Control Voltage 24V DC
Power Consumption max. 75 kW
Power Infeed fuse customer
Compressed Air Air Pressure 4,5 to 7,0 bars
Air Quality dry, free of dust
Dielectric Oil Size of dielectric oil tank (without roll inside) approx. 5100 lit.
recommended dielectric oil Shell Macron EDM110
Environmental Conditions Ambient air temperature during operation 10 to 35°C
Air temperature storage 20°C
rel. humidity during operation 30 to 95%
Electrode head For insert of 45mm / 50mm electrodes 50 – 150 mm
Electrode Cu 45 x 12; hollow
No. of Electrodes 21 expandable to max. 30
Emissions Noise level < 85 ± 2dB(A)
EMC according to EMC regulations for industrial environments